Horizontal Ploughshare Mixer
Horizontal ploughshare mixer is a new type of high-efficiency mixing equipment. The mixer is widely used for the mixing of solids-solids (powder with powder), solid-slurry (powder and paste liquid) materials in chemical industry, medicine pharmaceutical, compound fertilizer, dyestuff, pigment, rubber, building material, food, milk powder, health care product, aquaculture, biological engineering, fine chemical industry, ceramics, internal fire materials, rare earth, plastic glass, new materials, nuclear energy materials and other industries.
Product Description
Horizontal Ploughshare Mixer is a high-efficiency mixing equipment. The mixer is widely used for the mixing of solids-solids (powder with powder), solid-slurry (powder and paste liquid) materials in chemical industry, medicine pharmaceutical, compound fertilizer, dyestuff, pigment, rubber, building material, food, milk powder, health care product, aquaculture, biological engineering, fine chemical industry, ceramics, internal fire materials, rare earth, plastic glass, new materials, nuclear energy materials and other industries. The mixer is adaptable to multiple different materials with various physical properties.
The horizontal ploughshare mixer is composed of four parts: a transmission mechanism, a horizontal circular cylinder, a coulter and a flying knife. Under the action of the coulter, the material performs convective motion and centrifugal vortex motion along the cylinder wall. The high-speed rotating flying knife scatters, so as to achieve uniform mixing in a short time. The ploughshare mixer can meet most of the solid-liquid mixing, especially the crushing and mixing process of agglomerated materials, suitable for the mixing of low-viscosity materials and fibrous materials, and the ploughshare mixer has high mixing accuracy. When the ploughshare mixer is working, the ploughshare makes a circular motion, and the material is divided into two directions by the ploughshare blade surface to form a two-way material flow, which combines with the materials divided by the other two ploughshares on both sides to form convection, and the repeated and The effect of multi-track ensures the uniformity of the mixed materials in the coulter mixer.
Standard Configuration
Ploughshare mixer is made of:
* The whole machine is made of carbon steel
* The part in contact with the material is 304 stainless steel
* The whole machine is 304 stainless steel
* Contact with material is 316L stainless steel
* The whole machine is 316L stainless steel
* Other materials specified by the user
* Anti-corrosion material coating
* Wear resistant material coating (tungsten carbide)
* User-specified functional material coating
Ploughshare mixer discharge valve:
* Flap valve
* Spherical valve
* Plum blossom dislocation valve
* National standard butterfly valve
* National standard knife gate valve
* Manual device
* Pneumatic drive
* Electric drive
Ploughshare Mixer Opening Settings:
* Standard manhole
* Manual quick opening of the feeding port
* National standard flange
* Auxiliary feeding port, exhaust port
* Sight glass port (as needed)
* Mixing time: ≈ 5-60 minutes/time
* Inverter is optional
Product Features
Modular Designed, Maximum Flexibility & Mobility
Kenneth mixers are modular designed with maximum flexibility for various applications. Each mixer is tailored by different PVC recipe, processing and throughput requirements based on Kenneth’s expertise in the area of PVC compounding and mixing.
Whole Series, Full Range
Kenneth has a full range series of heating mixers, capacity from lab scale 10 liter to industrial production scale 1,500 liter. Full range series of cooling miers, capacity from 200 liter to 6000 liters. Throughput of PVC compounds can be 30kg/hr(SHR-10) to 4,000kg/hr(SHR-1500).
Solid Materials, Precise Assembled, Quality Crafted
The machine structures of Kenneth heating mixer are made of carbon steel been welded together by experienced welder. Inner surface of mixer tank, mixing tools, discharger inner surface wherever contacted with resin are made of stainless steel 304. The solid machine structures minimize vibration meanwhile the precise assemble of all mechanical parts ensures a comfortable noise level even at intensive mixing operation.
Reliable Components
Kenneth mixer adopts industrial standard electrical components from world renowned brands i.e Siemens, Schneider, OMRON, ABB etc. It is a consideration of quality assurance and easy sourcing for replacement of broken parts wherever the customer is all over the world.
Electrical Safety & Certificate
Safety of equipment and protection of operators are the top guideline throughout the design& engineering of both mechanical and electrical aspects. Strict process control during fabrication and assembly of single machinery or whole line. Kenneth mixers and mixing lines offer multiple certificates as requested e.g. CE, UL, CSA etc.
Intuitive Operation&Diverse Control Modes
Depends on the automation level and related accessories, the control of mixing process can be manual, semi-automatic or fully automatic. The first 2 control modes are usually achieved via button operation on the electrical cabinet. While the fully automatic mode requires an additional touch screen(Siemens S7 PLC) which visualizes all processes vividly, integrates all control operations and real time monitoring of all components etc. Remote maintenance module is optional for remote diagnosis of malfunctions or update of control system.
Product Specification
| Model | Capacity(L) | Batch Size(kg) | Motor Power(kW) | Dimension(L*W*H, mm) | Weight(kg) |
|---|---|---|---|---|---|
| LDH-0.3 | 300 | 100-180 | 4 | 2280*680*880 | 550 |
| LDH-0.6 | 600 | 200-300 | 5.5 | 2670*780*1240 | 900 |
| LDH-1 | 1000 | 400-600 | 11 | 3140*980*1400 | 1600 |
| LDH-2 | 2000 | 800-1200 | 15 | 3860*1200*1560 | 2700 |
| LDH-3 | 3000 | 1200-1800 | 18.5 | 4460*1300*1700 | 3600 |
| LDH-4 | 4000 | 1600-2400 | 22 | 4960*1200*2000 | 4200 |
| LDH-5 | 5000 | 2000-3000 | 30 | 5280*1550*2110 | 5100 |
| LDH-6 | 6000 | 2400-3600 | 37 | 5530*1560*2200 | 5600 |
| LDH-8 | 8000 | 3200-4800 | 45 | 5530*1720*2500 | 6500 |
| LDH-10 | 10000 | 4000-6000 | 45 | 3600*1750*2350 | 7800 |
| LDH-12 | 12000 | 4800-7200 | 55 | 3650*1850*2480 | 9300 |
| LDH-15 | 15000 | 6000-9000 | 55 | 3860*2000*2810 | 11000 |
| LDH-20 | 20000 | 8000-12000 | 75 | 4170*2340*3020 | 13000 |
| LDH-25 | 25000 | 10000-15000 | 90 | 4620*2400*3170 | 15000 |
| LDH-30 | 30000 | 12000-18000 | 110 | 4800*2580*3350 | 18000 |
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