PVC Compounding High Speed Mixer Machine
Kenneth PVC Compounding High Speed Mixer Machine is one of the mixing equipment mainly used for fast blending of plastic and polymer mixture composites: PVC dry blend, powder coatings, color masterbatch, pigments, thermoplastic rubbers, wood plastic composites(WPC), stone plastic composites(SPC) etc.
Product Description
Kenneth PVC Compounding High Speed Mixer Machine is one of the mixing equipment mainly used for fast blending of plastic and polymer mixture composites: PVC dry blend, powder coatings, color masterbatch, pigments, thermoplastic rubbers, wood plastic composites(WPC), stone plastic composites(SPC) etc.
The high speed mixing process or pre-compounding process is fairly complicated because it has several “reactions” during the process:
- All solid powders are ground into finer powders.
- Temperature raised, usually up to 145 degree C, because of friction between solid powders and mixing tools.
- Liquid compositions such as oil are absorbed by powders when temperature reaches certain high numbers.
- Moisture evaporated after temperature is over 100 degree C.
- Different solid materials and liquid materials are converted into one overall dry blends or PVC feedstocks.
Mixtures’ moving trajectory inside the mixer vessel is as follows:
Customized and Standard Mixing System
We design and manufacture mixing systems according to the desired output and particular processing requirements. We provide multiple solutions from raw material handling, precise weighing, mixing, conveying until packing of finished products.
Product Features
Modular Designed, Maximum Flexibility & Mobility
Kenneth mixers are modular designed with maximum flexibility for various applications. Each mixer is tailored by different PVC recipe, processing and throughput requirements based on Kenneth’s expertise in the area of PVC compounding and mixing.
Whole Series, Full Range
Kenneth has a full range series of heating mixers, capacity from lab scale 10 liter to industrial production scale 1,500 liter. Full range series of cooling miers, capacity from 200 liter to 6000 liters. Throughput of PVC compounds can be 30kg/hr(SHR-10) to 4,000kg/hr(SHR-1500).
Solid Materials, Precise Assembled, Quality Crafted
The machine structures of Kenneth heating mixer are made of carbon steel been welded together by experienced welder. Inner surface of mixer tank, mixing tools, discharger inner surface wherever contacted with resin are made of stainless steel 304. The solid machine structures minimize vibration meanwhile the precise assemble of all mechanical parts ensures a comfortable noise level even at intensive mixing operation.
Reliable Components
Kenneth mixer adopts industrial standard electrical components from world renowned brands i.e Siemens, Schneider, OMRON, ABB etc. It is a consideration of quality assurance and easy sourcing for replacement of broken parts wherever the customer is all over the world.
Electrical Safety & Certificate
Safety of equipment and protection of operators are the top guideline throughout the design& engineering of both mechanical and electrical aspects. Strict process control during fabrication and assembly of single machinery or whole line. Kenneth mixers and mixing lines offer multiple certificates as requested e.g. CE, UL, CSA etc.
Intuitive Operation&Diverse Control Modes
Depends on the automation level and related accessories, the control of mixing process can be manual, semi-automatic or fully automatic. The first 2 control modes are usually achieved via button operation on the electrical cabinet. While the fully automatic mode requires an additional touch screen(Siemens S7 PLC) which visualizes all processes vividly, integrates all control operations and real time monitoring of all components etc. Remote maintenance module is optional for remote diagnosis of malfunctions or update of control system.
Product Specification
| Model | Capacity(L) | Effective Capacity(L) | Main Shaft Speed (RPM) | Motor Power(kW) | Discharge | Mixing Time (min/batch) |
|---|---|---|---|---|---|---|
| SHR-10 | 10 | 7 | 1500 | 3 | Manual | 8-15 |
| SHR-25 | 25 | 17 | 1500 | 7.5 | Manual | 8-15 |
| SHR-50 | 50 | 32 | 1500 | 11 | Manual/Auto | 8-15 |
| SHR-100 | 100 | 75 | 1500 | 14 | Manual/Auto | 8-15 |
| SHR-200 | 200 | 150 | 1500 | 45 | Manual/Auto | 8-15 |
| SHR-300 | 300 | 210 | 950 | 55 | Manual/Auto | 8-15 |
| SHR-500 | 500 | 375 | 950 | 75 | Manual/Auto | 8-15 |
| SHR-800 | 800 | 600 | 714 | 110 | Manual/Auto | 8-15 |
| SHR-1000 | 1000 | 700 | 650 | 160 | Manual/Auto | 8-15 |
| SHR-1300 | 1300 | 910 | 600 | 200 | Manual/Auto | 8-15 |
| SHR-1500 | 1500 | 1050 | 600 | 200 | Manual/Auto | 8-15 |
| SHR-2000 | 2000 | 1400 | 500 | 315 | Manual/Auto | 8-15 |
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